In this open and competitive market, effective cost reduction and raising product value is the best way to increase competitiveness. In recent years, as the environmental protection cost has risen, the reduction in environmental cost in enterprise is becoming more and more important. One of the ways to save material cost and protect environment is to recycle resources. This study considers the reusable product that has imperfect quality. A mathematical model and a program to derive the minimum cost is developed. Numerical examples and sensitivity analysis are carried out to analyze the key factors in the system.