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題名:
Determining the Optimum Green Sand Casting Process Parameters Using Taguchi’s Method
書刊名:
工業工程學刊
作者:
Kumaravadivel, A.
/
Natarajan, U.
/
Ilamparithi, C.
出版日期:
2012
卷期:
29:2
頁次:
頁148-162
主題關鍵詞:
綠色砂鑄造
;
鑄造缺陷
;
田口方法
;
製程參數
;
飛輪
;
Green sand casting
;
Casting defects
;
Taguchi’s method
;
Process parameters
;
Flywhee
原始連結:
連回原系統網址
相關次數:
被引用次數:期刊(0) 博士論文(0) 專書(0) 專書論文(0)
排除自我引用:0
共同引用:0
點閱:37
This study demonstrates optimization of sand casting process parameters using Taguchi’s design of experiments method. The process parameters considered are moisture content, permeability, loss on ignition, compressive strength, volatile content, vent holes, pouring time, pouring temperature, and mold pressure. An attempt has been made to obtain optimal level of the process parameters in order to generate the optimum quality characteristics of the cast iron flywheel castings. An orthogonal array, the signal-to-noise ratio, and analysis of variance are used to analyze the effect of selected process parameters and their levels on the casting defects. The result indicates that the selected process parameters significantly affect the casting defects of cast iron flywheel castings. A confirmation run is used to verify the results, which indicates that this method is more efficient in determining the best casting parameters for flywheel castings.
以文找文
期刊論文
1.
Antony, J.、Kumar, M.、Tiwari, M.K.(2005)。An application of Six Sigma methodology to reduce the engine-overheating problem in an automotive company。Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture,219,633-646。
2.
Barua, P.B.、Kumar, P.、Gaindhar, J.L.(1997)。Optimization of mechanical properties of V-process castings by Taguchi method。Journal of Indian Foundry,14,17-25。
3.
Byrne, Diane M.、Taguchi, Shin(1987)。The Taguchi approach to parameter design。Quality Progress,20(12),19-26。
4.
Chang, C.S.、Liao, R.C.(2004)。A grey based Taguchi method to optimize design of muzzle flash restraint device。International Journal of Advanced Manufacturing Technology,24,860-864。
5.
George, P.M.、Raghunath, B.K.、Manocha, L.M.、Warrier, A.M.(2002)。EDM machining of carbon–carbon composite—a Taguchi approach。Journal of Materials Processing Technology,145,667-679。
6.
Guharaja, S.、NoorulHaq, A.、Karuppanan, K.M.(2006)。Optimization of green sand casting process parameters by using Taguchi’s method. International Journal of Advanced。International Journal of Advanced. Manufacturing Technology,30,1040-1048。
7.
Jeyapaul, R.,、Shahabudeen, P.、Krishnaiah, K.(2004)。Quality management research by considering multi-response problems in the Taguchi method—a review。International Journal of Advanced Manufacturing Technology,26,1331-1337。
8.
Johnston, R.E.(1989)。Design of experiments: Taguchi in the foundry。AFS Transactions,82,415-418。
9.
Kumar, P.、Gaindhar, J.L.(1995)。Off-line quality control for V-process castings。Quality and Reliability Engineering International,11,175-181。
10.
Muzammil, M.、Singh, P.P.、Talib, F.(2003)。Optimization of gear blank casting process by using Taguchi’s robust design technique。Journal of Quality Engineering,15,351-359。
11.
Noorul Haq, A.、Guharaja, S.、Karuppanan, K.M.(2009)。Parameter optimization of CO2 casting process by using Taguchi method。International Journal on Interactive Design and Manufacturing,3,41-50。
12.
Osma, A.(2009)。A statistical approach to comparing wheel hub forging processes。Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering,223,1559-1576。
13.
Raisinghani, M. S.(2005)。Six Sigma: Concept tools and applications。Industrial Management and Data Systems,105(4),491-505。
14.
Sahoo, A.K.、Tiwari, M.K.、Mileham, A.R.(2008)。Six Sigma based approach to optimize radial forging operation variables。Journal of Materials Processing Technology,202,125-136。
15.
Shaji, S.、Radhakrishnan, V.(2003)。Analysis of process parameters in surface grinding with graphite as lubricant based on the Taguchi method。Journal of Materials Processing Technology,141,51-59。
16.
Syrcos, G.P.(2002)。Die casting process optimization using Taguchi methods。Journal of Materials Processing Technology,135,68-74。
17.
Ghani, J. A.、Choudhury, I. A.、Hassan, H. H.(2004)。Application of Taguchi method in the optimization of end milling parameters。Journal of Materials Processing Technology,145(1),84-92。
會議論文
1.
Frayce D.、Hétu, J.F.、Loong, C.A.(1993)。Numerical modeling of filling and solidification in die casting。International Congress and Exposition,(會議日期: 19931018–1021)。Cleveland, OH。
2.
Jolly, M.R.、Lo, H.S.H.、Turan, M.、Campbell, J.(2000)。Use of simulation tools in the practical development of a method for manufacture of cast iron camshafts。Aachen, Germany。311–318。
3.
Masters, I.、Khoei, A.P.、Gethin, D.T.(1999)。The application of Taguchi methods to the aluminium recycling process。Austria, Vienna。115–124。
圖書
1.
Roy, K. R.(1990)。A Primer on Taguchi Method。New York, NY:Van Nostrad Reinhold。
2.
ASM International Committee(1990)。Metals Handbook for Castings。OH:ASM International, Materials Park。
3.
Enright, T.P.、Prince, B.(1983)。Offline quality control parameter estimation and experimental design with the Taguchi method。AFS Transactions。
4.
Juran, J.M.、Gryna, Jr. F.M.、Bingham, Jr.R.S.(1951)。Control Hand Book。New York, NY:McGraw-Hill。
5.
Lipinski, M.、Schaefer, W.、Andersen, S.(1991)。Modeling of combined heat and fluid flow for determination of filling sequence for real complex shaped castings。Modeling of Casting, Welding and Advanced Solidification Processes。Warrendale, PA::TMS。
6.
Papai, J.、Mobley, C.(1991)。Die thermal fields and heat fluxes during die casting of 380 aluminum alloy in H-13 steels。Transactions of the NADCA Congress and Exposition。Detroit, MI。
7.
Taguchi, G.(1993)。Taguchi on robust technology development, bringing quality upstream by Genichi Taguchi。New York, NY:ASME。
8.
Ross, P.J.(1988)。Taguchi Techniques for Quality Engineering。New York, NY:McGraw-Hill Book。
9.
Montgomery, Douglas C.(1997)。Design and Analysis of Experiments。New York:John Wiley & Sons。
10.
Taguchi, G.(1986)。Introduction to Quality Engineering。Introduction to Quality Engineering。Tokyo, Japan:Asian Productivity Organization。
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