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題名：在廣義不完美維護下最佳維護策略探討
作者：廖國良 引用關係
作者(外文)：Gwo-Liang Liao
校院名稱：國立臺灣科技大學
系所名稱：工業管理系
指導教授：徐世輝
學位類別：博士
出版日期：2004
主題關鍵詞：預防維護；不完美維護；最佳化；學習效果；可用度；修理；不完美程序；生產；Preventive maintenance；imperfect maintenance；optimum；learning effect；Availability；repair；imperfect process；production
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在廣義不完美維護下最佳維護策略探討
研究生：廖國良
指導教授：徐世輝
時間：93年12月
論文摘要
適當的對設備進行維護與修理或調整，以降低可能帶來的損害或產品不良，日益受到重視。本論文提出三種廣義的預防維護策略加以分析。
其一是應用區間預防維護建立三個修理模型：當故障發生時大修、小修或留到完美預防維護。論文中預防維護有兩種型態：不完美預防維護和完美預防維護。完美預防維護的機率是依据不完美預防維護從前一次更新之後的次數來決定。並建立每單位時間的期望成本數學模式。討論每一個模型能讓成本最低的最佳預防維護時間。
另一則是探討當故障時大修的可維修系统可用度最大的區間預防維護策略。包含三種預防維護型態；不完美預防維護，完美預防維護和失敗預防維護。
第三則是探討經歷生產調整和設備維護的不完美生產程序。論文中生產程序有兩種狀態：狀態I失控狀態和狀態II控制中狀態。在每一更新週期，剛開始的生產程序狀態並不一定是在控制中狀態。當生產程序是狀態I就需要生產機制的調整而狀態II則不需要調整。生產調整可能是不完美讓生產系統更差或是生產調整完美讓生產系統回到起始點。當達到N+1次的狀態I 後，這個生產作業系統必需經由維護回到起始點。論文中推導出當到達N+1次的狀態I 時的每一個良品的平均成本。以上三個維護策略都有探討重要參數的敏感度分析，本研究可作為類似系統在訂定維護策略時的參考。
ABSTRACT
To study the maintenance and productivity in order to reduce the operating cost and the risk of a catastrophic breakdown is more important. This thesis presents three generalized maintenance policies.
The first applies periodic preventive maintenance to three repair models: major repaired, minimal repaired or fixed until perfect preventive maintenance upon failure. Two types of preventive maintenance are performed, namely: imperfect preventive maintenance and perfect preventive maintenance. For each model, the optimum preventive maintenance time , which would minimize the cost rate, is discussed.
The second considers periodic preventive maintenance policies, which maximizes the availability of a repairable system with major repair at failure. Three types of preventive maintenance are performed, namely: imperfect preventive maintenance (IPM), perfect preventive maintenance (PPM) and failed preventive maintenance (FPM).
The third considers imperfect production processes that require production correction and maintenance. The two states of the production process are the type I state (out-of-control state) and the type II state (in-control state). The type I state involves adjustment of the production mechanism, whereas the type II state does not. Production correction is either imperfect; worsening a production system, or perfect, returning it to the initial conditions. After N+1 type I states, the operating system must be maintained and returned to the initial condition. The mean cost per good item until the first successive N+1 type I states, is determined. Moreover, sensitivity analysis was conducted to study the effect of important parameters on the above three policies. This research can be a reference for setting maintenance policies to analogous product and system.
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