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題名:二維型材自動化排版與其應用於多噴嘴CNC火燄切割
作者:劉家盛
作者(外文):Chia-Cheng Liu
校院名稱:中華大學
系所名稱:科技管理研究所
指導教授:馬恆
學位類別:博士
出版日期:2007
主題關鍵詞:排版CNC火燄切割半離散式圖形表示法啟發式NestingCNC Flame CuttingGeometric RepresentationHeuristics
原始連結:連回原系統網址new window
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  • 點閱點閱:41
二維型材自動化排版在許多類型的切割工具機是相當重要的製程,其目的在於減少切割材料的浪費,特別是昂貴的金屬材料上。多噴嘴CNC火燄切割機主要的功能在於切割上述類型之金屬材料,若CNC火燄切割機使用單一刀具切割(噴嘴)時,與一般二維排版無任何差異,但是,如果同時使用多把刀具切割時,與一般二維排版則有明顯的差異,其目的為大量生產相同形狀的工件(Parts)。本論文提出兩種新方法來解決此類型的問題,一為二維幾何圖形新的表示方法,本論文稱為半離散式(Semi-Discrete Representations)圖形表示法。二維工件或板材的表示法,與過去的連續式資料及離散式資料表達方法完全不同,取兩者之優點創造半離散式圖形表示法,將工件實際需安排部份與板材未被安排部份,使用同寬的矩形圖形表示。另一為提出緩衝區(Buffer Region)的方法來安排多切割刀具的工具機,所謂緩衝區即是單一火燄切割刀具與另一火燄切割刀具移動範圍重疊的區域,雖然使火燄切割刀具間距離縮短,但可以增加每把刀具移動範圍,進而增加板材面積的使用率。本論文取實務上的例子來測試,並且使用業界常用排版軟體比較,經測試後皆可獲得相當好的排版結果。
Automatic nesting of two-dimensional shaped parts is an important process for a variety of cutting machine tools, whose purpose is to acquire a part layout with the minimal material waste on the payload. This is particularly desirable when the material of the payload, e.g., metals, is expensive. Multi-torch CNC flame cutting is a major method for cutting such materials and the nesting process for such a method is even more difficult than single-tool machinery due to its characteristics that cutting is carried out in a batch fashion. In this thesis, two techniques are developed for dealing with this type of problem. First, a novel geometric representation that divides the parts and the payload into stripes of an identical width is proposed, incorporated with a set of part-placing rules, for achieving a more effective outcome in generic nesting problems. Second, a buffering concept is utilized to accommodate the nesting difficulty in batch cutting. The proposed techniques were implemented and compared with a commercially available benchmark. Using a number of real cases from several industries requiring nesting, the proposed techniques achieved better part layouts than the benchmark for all the cases.
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