:::

詳目顯示

回上一頁
題名:接單式生產排程模式之研究
作者:陳美琇
作者(外文):Mei-Hsiu Chen
校院名稱:淡江大學
系所名稱:管理科學學系博士班
指導教授:藍俊雄
陳海鳴
學位類別:博士
出版日期:2012
主題關鍵詞:最適化生產排程接單式生產控汙成本設定成本OptimizationProduction SchedulingMake-to-OrderAntipollution CostSet-up Cost
原始連結:連回原系統網址new window
相關次數:
  • 被引用次數被引用次數:期刊(0) 博士論文(0) 專書(0) 專書論文(0)
  • 排除自我引用排除自我引用:0
  • 共同引用共同引用:0
  • 點閱點閱:22
本研究主要以接單式生產(Make-to-Order)的製造業者在實務產排程規劃上所面臨的情況。探討一家工廠、多產品、多訂單之生產排程規畫,並考量製造成本、控汙成本、設定成本資源使用成本、持有成本、缺貨懲罰成本等因素,建構三個利潤最大化為目標之整數非線性規劃 (Integer Nonlinear Programming,INLP)模型。首先建構一個以整體生產排程利潤最大化為目標之接單式生產排程模式;其次,建立綠色生產考量下之最適訂單生產排程模式;接著,考量設定成本,接續上述二個模式建構設定成本考量下之最適訂單生產排程模式,提供企業做生產排程時之參考,並分別進行全域最佳解之搜尋運算。
此外,透過敏感性分析探討個別變數的變動對於總利潤之影響,發現當控汙成本變動時,在成本考量之下工廠選擇不接單也不願意接受過高的汙染成本,以防止利潤持續降低。本研究因具有高度的重現性,因此為企業在實務上扮演一重要之參考依據。
This study focuses on scheduling problem of make-to-order production where multiple orders, multiple types of products, manufacturing cost, antipollution cost, setup cost, resource cost, holding cost, and tardiness cost are considered. To construct three integer nonlinear programming (INLP) models and solve the proposed model for achieving the maximum profit.
First, construct a make-to-order production scheduling model. Second, construct a optimal make-to-order production scheduling with green production consideration model. To continue the two models above, the third mode is a make-to-order production scheduling with setup cost consideration model. The global optimal solution of the three models, provide a referenced tool to an enterprise on production scheduling.
In addition, through the sensitivity analysis to discuss about the relationship of the specific parameter and profit. This study result found when antipollution cost change, the factory take the cost into consideration that rather not to production more product than pay higher pollution cost to prevent the profit decrease. This study creates a highly repetitive characteristic because while facing different situations of the proposed problem, an enterprise can easily solve such a problem by changing the input parameters only.
1. Abou-Elela, S.I., Haleem, H.A., Abou-Taleb, E. and Ibrahim, H.S. (2007). Application of Cleaner Production Technology in Chemical Industry: A Near Zero Emission. Journal of Cleaner Production, 15(18), 1852-1858.
2. Abou-Elela, S.I., Nasi, F.A., Ibrahim, H.S. and Badi, N.M. (2008). Pollution Prevention Pays off in a Board Paper Mill. Journal of Cleaner Production, 16(3), 330-334.
3. Adan, I.J. B.F. and Van der Wal, J., (1998). Combining Make-to- Order and Make-to-Stock. Operations Research Spektrum, 20(2), 73-81.
4. Aigbedo, H. (2004). Analysis of Parts Requirements Variance for a JIT Supply Chain. International Journal of Production Research, 42(2), 417-430.
5. Aigbedo, H. and Monden, Y. (1996). A Simulation Analysis for Two Level Sequence Scheduling for Just-in-Time(JIT) Mixed-Model Assembly Lines. International Journal of Production Research, 34 (11), 3107-3124.
6. Allaoui, H. and Artiba, A. (2004). Integrating Simulation and Optimization to Schedule a Hybrid Flow Shop with Maintenance Constraints. Computers & Operations Research, 47(6), 431-450.
7. Arantes, S.F. and Rivera, J.E.M. (2009). Pollution’s Ambient Problems and Regularity of Optimal Cost Function. International Journal of Control, 82(7), 1297–1312.
8. Arreola-Risa, A. and De Croix, G. A. (1998). Make-to-Order Versus Make-to-Stock in a Production-Inventory System with General Production Times. IIE Transactions, 30(8), 705-713.
9. Ashayeri1, J. and Selen, W.J. (2001). Order Selection Optimization in Hybrid Make-to-Order and Make-to-Stock Markets. Journal of the Operational Research Society, 52(10), 1098–1106.
10. Baker, K.R. (1974). Introduction to Sequencing and Scheduling, Wiley, New York.
11. Bollapragaday, R. and Sadehz, N. (2004). An Empirical Study of Policies to Integrate Reactive Scheduling and Control in Just-in-Time Job Shop Environments. International Journal of Operational Research, 42(4), 693–718.
12. Briskorn, D., Leung, J. and Pinedo, M. (2011), Robust Scheduling on a Single Machine Using Time Buffers. IIE Transactions, 43(6), 383-398.
13. Carr, S. and Duenyas, I. (2000). Optimal Admission Control and Sequencing in a Make-to-Stock and Make-to-Order Production System. Operations Research, 48(5), 709-720.
14. Charnsirisakskul, K., Griffin, P.M. and Keskinocak, P. (2004). Order Selection and Scheduling with Leadtime Flexibility. IIE Transactions, 36(7), 697-707.
15. Charnsirisakskul, K., Griffin, P.M. and Keskinocak, P. (2006). Pricing and Scheduling Decisions with Lead Time Flexibility. European Journal of Operational Research, 171(1), 153–169.
16. Cheng, T.C.E. and Sin, C.C.S. (1990). State-of-the-Art Review of Parallel-Machine Scheduling Research. European Journal of Operational Research, 47(3), 271–292.
17. Choy, K.L., Leung, Y.K., Chow, H.K., Poon, T.C., Kwong, C.K., Ho, G.T. and Kwok, S.K. (2011). A Hybrid Scheduling Decision Support Model for Minimizing Job Tardiness in a Make-to-Order Based Mould Manufacturing Environment. Expert Systems with Applications, 38 (3), 1931-1941.
18. Conway, R.W., Maxwell, W.L. and Miller, L.W. (1967). Theory of scheduling. Addison-Wesley, Reading, MA.
19. Eivazy, H., Rabbani, M. and Ebadian, M. (2009). A Developed Production Control and Scheduling Model in the Semiconductor Manufacturing Systems with Hybrid Make-to-Stock/Make-to-Order Products. International Journal of Advanced Manufacturing Technology, 45(9/10), 968-986.
20. Ferguson, M.V.J. and Souza, G.C. (2007). An Application of the EOQ Model with Nonlinear Holding Cost to Inventory Management of Perishables. European Journal of Operational Research, 180(1), 485-490.
21. Graham, R.L., Lawer, E.L., Lenstra, J.K. and Rinnooy Kan, A.H.G. (1979). Optimization and Approximation in Deterministic Sequencing and Scheduling:A Survey. Annals of Discrete Mathematics, 5(2), 287-326.
22. Gupta, J.N.D. and Stafford Jr., E.F. (2006). Flowshop Scheduling Research after Five Decades. European Journal of Operational Research, 169(3), 699–711.
23. Hahn, C.K., Pinto, P.A. and Bragg, D.J. (1983). Just-In-Time Production and Purchasing,” Journal of Business Research, 29(2), 111-120.
24. Hao, Q., Soong, B.H., Yang, Z. and Wang, D. (1998). Earliness/Tardiness Production Planning by JIT Philosophy for Job-Lot Manufacturing Systems. Production Planning and Control, 9(2), 181- 188.
25. Hassin, R. and Shani, M. (2005). Machine Scheduling with Earliness, Tardiness and Non-Execution Penalties. Computers & Operations Research, 32(3), 683-705.
26. Haupt, R. (1989). A Survey of Priority Rule-Based Scheduling. OR Spektum, 11(1), 3-16.
27. Kesen, S.E. and Omer F.B. (2007). Simulation of Automated Guided Vehicle (AGV) Systems Based on Just-in-Time (JIT) Philosophy in a Job-Shop Environment. Simulation Modeling Practice and Theory, 15, 272-284.
28. Krozer, Y. (2008). Life Cycle Costing for Innovations in Product Chains. Journal of Cleaner Production, 16(3), 310-321.
29. Lee, C.Y. (1999). Two-Machine Flowshop Scheduling with Availability Constraints. European Journal of Operational Research, 114(2), 420-429.
30. Lee, W.C., Shiau, Y.R., Chen, S.K. and Wu, C.C. (2010). A Two-Machine Flowshop Scheduling Problem with Deteriorating Jobs and Blocking. International Journal of Production Economics, 124(1), 188–197.
31. Lin, M.T. (2008). The Single-Row Machine Layout Problem in Apparel Manufacturing by Hierarchical Order-Based Genetic Algorithm. International Journal of Clothing Science and Technology, 20(5), 258-270.
32. Mellouli, R., et al. (2009). Identical Parallel-Machine Scheduling Under Availability Constraints to Minimize the Sum of Completion Times. European Journal of Operational Research. 197(3), 1150–1165.
33. Mohammadi, G. and Ozbayrak, M. (2006). Scheduling Mixed-Model Final Assembly Lines in JIT Manufacturing. International Journal of Computer Integrated Manufacturing, 19(4), 377 – 382.
34. Muth, J.F. and Thompson, G.L. (1963). Industrial scheduling. Prentice-Hall, Englewood Cliffs, New Jersey.
35. Ohta, H. and Nakatani, T. (2006). A Heuristic Job-Shop Scheduling Algorithm to Minimize the Total Holding Cost of Completed and in-Process Products Subject to No Tardy Jobs. International Journal of Production Economics, 101(1), 19-29
36. Pinedo, M. (2002). Scheduling:Theory, Algorithms and Systems, 2nd ed., Prentice-Hall:Englewood Cliffs, New Jersey.
37. Pinedo, M. (1995). Scheduling Theory, Algorithms, and Systems. Prentice Hall, New Jersey.
38. Popp, W. (1965). Simple and Combined Inventory Policies. Production to Stock or to Order? Management Science, 11(9), 858-873.
39. Rabadi, G., Anagnostopoulos, G.C. and Mollaghasemi, M. (2007). A Heuristic Algorithm for the Just-in-Time Single Machine Scheduling Problem with Setups: A Comparison with Simulated Annealing. The International Journal of Advanced Manufacturing Technology, 32(3-4), 326-335.
40. Rahmani, K., Mahdavi, I., Moradi, H., Khorshidian, H. and Solimanpur, M. (2011). A nondominated Ranked Genetic Algorithm for Bi-Objective Single Machine Preemptive Scheduling in Just-in-Time Environment. International Journal of Advanced Manufacturing Technology, 55 (9-12), 1135-1147.
41. Saidi-Mehrabad, M., and Fattahi, P. (2007). Flexible Job Shop Scheduling with Tabu Search Algorithm. International Journal of Advanced Manufacturing Technology, 32(5/6), 563–570.
42. Schiefermayr, K. and Weichbold, J. (2007). A Scheduling Problem for Several Parallel Servers. Mathematical Methods of Operations Research, 66(1), 127–148.
43. Schonberger, R.J. and Gilbert, J.P. (1983). Just In Time Purchasing: A Challenge for U.S. Industry. California Management Review, 26(1), 54-68.
44. Sevastianov, S.V. and Woeginger, G.J. (1998). Makespan Minimization in Open Shops: A polynomial Time Approximation Scheme. Mathematical Programming, Series B, 82, 191–198.
45. Singer, M. and Pinedo, M. (1998). A Computational Study of Branch and Bound Techniques for Minimizing the Total Tardiness in Job Shops. IIE Scheduling Logistics, 29, 109-119.
46. Solimanpur, M., Vrat, P., Shankar, R. (2004). A Heuristic to Minimize Makespan Of cell Scheduling Problem. International Journal of Production Economics, 88(3), 231–241.
47. Soman, A.C., Donk, P.D. and Gaalman, G. (2004). Combined Make-to-Order and Make-to-Stock in a Food Production System. International Journal of Production Economics, 90(2), 223-235.
48. Stevenson, W.J. (2002). Operations Management, 7th Edition, McGraw-Hill Education, Irwin.
49. Tang, L. and Wang, X.P. (2009). Simultaneously Scheduling Multiple Turns for Steel Color-Coating Production. European Journal of Operational Research. 198(3), 715–725.
50. Teo, C.C., Bhatnagar, R. and Graves, S.C. (2011). Setting Planned Lead Times for A Make-to-Order Production System with Master Schedule Smoothing. IIE Transactions, 43(6), 399-414.
51. Tsubone, H. and Kobayashi, Y. (2002). Production Seat Booking System for the Combination of Make-to-Order and Make-to-Stock Products. Production Planning and Control. 13(4), 394-400.
52. Tsubone, H., Ishikawa, Y., and Yamamoto, H. (2002). Production Planning System for a Combination of Make-To-Stock and Make-To-Order Products. International Journal of Production Research, 40(18), 4835-4581.
53. Vidyarthi, N., Elhedhli, S. and Jewkes, E. (2009). Response Time Reduction in Make-to-Order and Assemble-to-Order Supply Chain Design. IIE Transactions, 41(5), 448-466.
54. Vokurka, R. J. and Davis, R. A. (1996). Just- in-time: The Evolution of A Philosophy. Production and Inventory Management Journal, 37(2), 56-59.
55. Wan, G.H. and Yen, P.C. (2009). Single Machine Scheduling to Minimize Total Weighted Earliness Subject to Minimal Number of Tardy jobs. European Journal of Operational Research. 195(1), 89-97.
56. Wang, J.B., Wang, M.Z. and Ji, P. (2012). Single Machine Total Completion Time Minimization Scheduling with a Time-Dependent Learning Effect and Deteriorating Jobs. International Journal of Systems Science, 43(5), 861-868.
57. Wang, J.B., Wu, Y.B. and Ji, P.(2012). A Revision of Some Single-Machine and M-Machine Flowshop Scheduling Problems with Learning Considerations. Information Sciences, 190(1), 227-232.
58. Webster, S. and Baker, K.R.(1995). Scheduling Groups of Jobs on a Single Machine. Operations Research, 43(4), 692-703.
59. Widiarta, H. and Berghen, V.B.(2004). Inventory Systems for a Make-to-Stock and Make-to-Order Environment. Journal of the Institution of Engineers, 44(4), 31-40.
60. Williams, T. M.(1984). Special Products and Uncertainty in Production and Inventory Systems. European Journal of Operational Research. 15(1), 46-54.
61. Yang, H.L.(2005). A Comparison among Various Partial Backlogging Inventory Lot-Size Models for Deteriorating Items on the Basis of Maximum Profit. International Journal of Production Economics, 96(1), 119-128.
62. Wang, S. and Bhaba R.S.(2006). Production, Manufacturing and Logistics Optimal Models for a Multi-Stage Supply Chain System Controlled by Kanban Under Just-in-Time Philosophy. European Journal of Operational Research, 172(1), 179-200.


 
 
 
 
第一頁 上一頁 下一頁 最後一頁 top
QR Code
QRCODE