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題名：DBR教育訓練輔助教學系統之設計與應用
作者：曾明發
作者(外文)：Ming-Fa Tseng
校院名稱：中華大學
系所名稱：科技管理研究所
指導教授：吳鴻輝
學位類別：博士
出版日期：2004
主題關鍵詞：限制驅導式現場排程與管理技術；輔助教學系統；虛擬工廠；資訊系統；工廠情境；Drum-Buffer-Rope；Aided Instruction System；Virtual Factory；Information System；Factory Scenario
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限制驅導式現場排程與管理技術(DBR)的生產管理理念與優點已廣為大家所接受，因此DBR的教育訓練課程亦極為普遍。較具代表性的現有DBR教育訓練輔助教學系統，例如：AGI顧問公司的「Production the TOC Way」遊戲軟體、Chuck Gauthier教授所發表的「The Job Shop Game」，以及「The Job Shop Game」的改良版。然而目前之系統，只能展現固定的工廠情境(scenario)，若應用於實務界的DBR教育訓練，最大缺點為：無法依照學員在實務上的需求，自定教學系統的工廠情境，因而無法獲得最佳的學習績效。此外，為了將DBR的管理方法應用於公司的工廠情境，常有快速客製化DBR雛型系統，供學員作進一步資訊系統功能訓練的需求。較具代表性的DBR資訊系統，如OPT21TM、DISASTERTM等，缺少交談式排程與緩衝管理功能，無法與輔助教學系統互相連結，必須維護複雜的產出鍊資料，因而造成使用者與系統極大的負擔。
針對上述DBR輔助教學與資訊系統的缺失，本文提出整合型輔助教學系統之建構模式，包含虛擬工廠定義、虛擬工廠訓練、資訊系統訓練三大子系統。虛擬工廠定義子系統，讓學員自定工廠虛擬環境，並提供另外兩個子系統所需資料，滿足實務上的訓練需求。虛擬工廠訓練子系統運用前述資料，提供擬真的現場教學與績效評估功能，提升學員之學習興趣。資訊系統訓練子系統使用前述資料自動產生該廠的雛型系統，並提供交談式排程編輯與緩衝管理功能，供學員作系統功能的進一步訓練，因而大量節省了開發雛型系統的成本與時間。本文依此建構模式，實作雛型系統，並提出個案範例，來說明與證明本文的觀念與架構之可行。
The management conceptions and excellence of the Drum-Buffer -Rope are widely accepted, and therefore its training courses are very popular now. The major systems of DBR training include: AGI’s game of “TOC Production Way,” Prof. Chuck Gauthier’s “The Job Shop Game,” and an already improved “The Job Shop Game.” These systems can only show fixed scenario. When applied to the DBR training of the enterprises, all of them have a common shortcoming: they cannot construct the factory’s scenario in accordance with learners’ practical needs.
In addition, after learners get familiar with DBR’s methods, they would rapidly produce a DBR prototype system in an attempt to apply this method to the factory scenario. But although the DBR systems such as OPT21 and DISASTER all have BBR’s basic function, in order to figure out the bottlenecks and buffers, we have to maintain most complicated data of Throughput Chain.
Therefore, for the aforesaid shortcomings, this paper is designed to present the model of the training system, which consists of three major subsystems. In this way, this can meet the training requirements of the industrial circle. According to this model, this paper practically makes a prototype system. Besides, this paper uses real cases as examples to explain and prove the feasibility of its ideas and scheme.
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