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題名:模糊田口法於多重品質特性製程上之研究--以TFT金屬鍍膜製程為例
書刊名:品質學報
作者:盧昆宏 引用關係江季哲
作者(外文):Lu, Kuen-horngChiang, Chi-che
出版日期:2010
卷期:17:1
頁次:頁67-87
主題關鍵詞:多重品質特性田口品質工程模糊推論灰關聯分析TFT 金屬鍍膜製程Multiple quality characteristicsTaguchi methodFuzzy inference systemGrey relation analysisTFT metal coating process
原始連結:連回原系統網址new window
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摘 要 產品或製程之多重品質特性最佳化的決定,對提昇產品品質或製程能力是相當重要的議 題。針對這項議題,本研究先利用田口方法中處理單品質特性的方法,分別計算出各品質特性 的S/N 比,再運用灰關聯分析將S/N 比轉為灰關聯係數,最後結合模糊推論系統導出代表多 重品質特性之衡量指標 (MPCI),利用其數值愈高愈好的特性,找出最佳參數組合,再由多變 量分析找出同時影響兩種品質特性的顯著因子,以進行包含兩種以上品質特性的最佳參數組合 之模擬驗證,俾驗證最佳參數組合之正確性。本研究以液晶顯示器製程中TFT 的金屬鍍膜製 程為案例,來闡述所提最佳化程序與模式之數值分析,驗證本研究之有效性與實用性,幫助 個案公司節省實驗成本、縮短新產品由實驗階段導入生產階段之時程。
Abstract The traditional Taguchi method mainly aims at the optimization of a single quality characteristic. In fact, there are usually two or more quality characteristics contained in a product or a manufacturing process. In general, the engineer’s experiences are crucial to the determination of factor levels while dealing the issue of multiple quality characteristics. The uncertainty or ambiguity, however, happens frequently for the various standards from different engineers. In addition, when there are more quality characteristics considered or the quality characteristics are more relevant, it would be more difficult for the engineer either to decide the best combination of factor levels or to solve the problem of multiple quality characteristic conflicts. Consequently, determining the product optimization of multiple quality characteristics has become a very important issue in improving the enterprise product quality. The optimization of multiple quality characteristics in the product or manufacturing process is critical for promoting the product quality or the process capability. Therefore, the research first applied Taguchi method considering only one quality characteristic to separately calculate the S/N rations which were then transferred to the Grey Relational Coefficient by the Grey Relation Analysis. Next, the Fuzzy Inference System was utilized to find the Multiple Performance Characteristics Index (MPCI). The higher the values were, the better the parameter combination would be. After that, the main factors that simultaneously affected two quality characteristics were found by executing Analysis of Variance, which verified the best parameter combination for two or more quality characteristics. Finally, taking the TFT metal coating process in the LCD manufacture as an example, the present research explained the numerical analysis of the optimization procedure and pattern to demonstrate its effectiveness and practicality. It is hoped that this study will help the company save the cost for experiment and time for moving the stage from experiment to production.
Other
1.洪維宗(2002)。灰色關聯分析於整合田口方法多重品質特性最佳化--在食品工業製程實證。  延伸查詢new window
期刊論文
1.Lu, D.、Antony, J.(2002)。Optimization of multiple responses using a fuzzy-rule based inference system。International Journal of Production Research,40(7),1613-1625。  new window
2.Deng, Ju-long(1989)。Introduction to Grey System Theory。The Journal of Grey System,1(1),1-24。  new window
3.Tong, Lee-Ing、Wang, Chung-Ho、Chen, Hung-Cheng(2005)。Optimization of multiple responses using principal component analysis and technique for order preference by similarity to ideal solution。International Journal of Advanced Manufacturing Technology,27(3/4),407-414。  new window
4.夏郭賢、吳漢雄(19980300)。灰關聯分析之線性數據前處理探討。灰色系統學刊,1(1),47-53。  延伸查詢new window
5.Zadeh, Lotfi Asker(1965)。Fuzzy sets。Information and Control,8(3),338-353。  new window
學位論文
1.陳明佑(2002)。利用模糊目標規劃法求解田口式多品質特性最佳化問題(碩士論文)。國立成功大學。  延伸查詢new window
圖書
1.Ross, P.J.(1988)。Taguchi Techniques for Quality Engineering。New York, NY:McGraw-Hill Book。  new window
其他
1.吳祥輝(2003)。應用模糊田口方法於架空式起重機桁架穩健多目標最佳化設計。  延伸查詢new window
2.林江龍(1999)。放電加工電極消耗可靠度與製程參數最佳化研究。  延伸查詢new window
3.翁義哲(2007)。應用模糊語意於多目標數控車削之最佳化研究。  延伸查詢new window
4.陳耀茂(1998)。田口實驗計劃法。  延伸查詢new window
5.黃冠維(2006)。以灰關聯分析方法求解多屬性決策問題。  延伸查詢new window
6.黃得誌(2007)。結合灰關聯分析法與田口法於多目標數控車削參數最佳化研究。  延伸查詢new window
7.Hsu, C. M.(2001)。Solving multi-response problems through neural networks and principle component analyze。  new window
8.Jeyapaul, R., Shahabudeen, P. and Krishnaiah, K.(2005)。Quality management research by considering multi-response problems in the Taguchi method - a review。  new window
9.Lin, C. L.(2004)。Use of the Taguchi method and grey relational analysis to optimize operations with multiple performance characteristics。  new window
10.Shiau, G. H.(1990)。A study of the sintering properties of iron ores using the Taguchi's parameter design。  new window
11.Taguchi, G.(1990)。Introduction to Quality Engineering。  new window
12.Tarng, Y. S. Yang, W. H. and Juang, S. C.(2000)。The use of fuzzy logic in the Taguchi method for the optimization of the submerged arc welding process。  new window
13.Wu, F. C.(2004)。Optimization of correlated multiple quality characteristics robust design using principal component analysis。  new window
 
 
 
 
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