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題名:Optimizing Reflow Thermal Profiling Using a Grey-Taguchi Method
書刊名:品質學報
作者:蔡聰男
作者(外文):Tsai, Tsung-nan
出版日期:2015
卷期:22:5
頁次:頁365-382
主題關鍵詞:表面黏著組裝電子組裝迴焊溫度曲線灰關聯分析田口方法Surface mount assemblyElectronics assemblyReflow thermal profileGrey relational analysisTaguchi method
原始連結:連回原系統網址new window
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本研究應用複合灰關聯田口方法以最佳化具有多品質特性之迴焊溫度曲線。表面黏著迴焊製程為電子組裝業界最重要之焊接方法,利用熱傳導以形成基板與電子元件間穩健焊點(solder joint)。但若採用一個不佳的迴焊溫度曲線,可能造就諸多焊接缺點(例如空焊、錫球、短路、墓碑等),亦影響電子產品可靠度與產品良率甚巨。為了解決上述問題,本研究首先運用一個L_(18)(2^1×3^7)實驗設計用以蒐集結構化製程資訊,繼而利用灰關聯分析建立製程輸出項與理想迴焊狀態間關聯性,再將多品質特性轉換為單一績效指標並利用田口方法最佳化迴焊溫度參數,最後藉由驗證實驗評估製程參數最佳化績效與實用性,顯示研究成果可改善案例工廠之迴焊品質績效並提升電子產品良率。
This paper presents an application of a grey-Taguchi method to optimize a reflow thermal profiling operation with multiple characteristics. Reflow soldering is a dominant means used to melt solder paste and to form robust solder joints between surface mount devices (SMDs) and solder pads of printed circuit board (PCB) in surface mount assembly (SMA). The thermal profile setting is a significant variable that affects production yield in SMA. An inappropriate reflow thermal profile can cause many soldering defects (e.g., voiding, balling, bridging, tombstoning, etc.) and jeopardize product reliability. In this study, an L_(18) (2^1×3^7) experimental design was conducted to collect structured data, and followed by establishing the degree of relationship between each reflow soldering response and the idea condition using the grey relational analysis (GRA). The multiple quality characteristics were then transformed into a single performance index prior to optimizing reflow soldering parameters by the Taguchi method. The performance of the proposed methodology is finally evaluated through confirmation experiments to confirm it practicability. The evaluations show that the proposed optimization method can significantly improve reflow soldering performance compared to the heating settings used for mass production.
期刊論文
1.Asiltürk, İ.、Neşeli, S.(2012)。Multi response optimisation of CNC turning parameters via Taguchi method-based response surface analysis。Measurement,45(4),785-794。  new window
2.Gao, J.、Wu, Y.、Ding, H.(2007)。Optimization of a reflow soldering process based on the heating factor。Soldering & Surface Mount Technology,19(1),28-33。  new window
3.Illés, B.(2010)。Measuring heat transfer coefficient in convection reflow ovens。Measurement,43(9),1134-1141。  new window
4.Illés, B.、Bakó, I.(2014)。Numerical study of the gas flow velocity space in convection reflow oven。International Journal of Heat and Mass Transfer,70,185-191。  new window
5.Kuo, C.-F. J.、Su, T.-L.、Tsai, C.-P.(2007)。Optimization of the needle punching process for the nonwoven fabrics with multiple quality characteristics by grey-based Taguchi method。Fibers & Polymers,8(6),654-664。  new window
6.Lau, C. S.、Abdullah, M. Z.、Ani, F. C.(2012)。Optimization modeling of the cooling stage of reflow soldering process for ball grid array package using the gray-based Taguchi method。Microelectronics Reliability,52(6),1143-1152。  new window
7.Morán, J.、Granada, E.、Míguez, J.、Porteriro, H(2006)。Use of grey relational analysis to assess and optimize small biomass boilers。Fuel Processing Technology,87(2),123-127。  new window
8.Scheiner, D.(2003)。Reflow profile optimization。Surface Mount Technology,17,60-63。  new window
9.Sharma, A.、Yadava, V.(2012)。Modelling and optimization of cut quality during pulsed Nd: YAG laser cutting of thin Al-alloy sheet for straight profile。Optics & Laser Technology,44(1),159-168。  new window
10.Tao, B.、Wu, Y.、Ding, H.、Xiong, Y. L.(2006)。A quantitative method of reliability estimation for surface mount solder joints based on heating factor Qη。Microelectronics Reliability,46(5/6),864-872。  new window
11.Tsai, M.-J.、Li, C.-H.(2009)。The use of grey relational analysis to determine laser cutting parameters for QFN packages with multiple performance characteristics。Optics & Laser Technology,41(8),914-921。  new window
12.Tsai, T.(2012)。Thermal parameters optimization of a reflow soldering profile in printed circuit board assembly: a comparative study。Applied Soft Computing,12(8),2601-2613。  new window
13.Whalley, D. C.(2004)。A simplified reflow soldering process model。Journal of Material Processing Technology,150,134-144。  new window
14.Zhang, L.、Zhang, C.、Shi, T.(2010)。Forecasting and parameters optimization of reflow soldering profile based on BPNN and GA。Advanced Materials Research,139-141,990-995。  new window
15.Pan, L. K.、Wang, C. C.、Wei, S. L.、Sher, H. F.(2007)。Optimizing multiple quality characteristics via Taguchi method-based grey analysis。Journal of Materials Processing Technology,182(1-3),107-116。  new window
16.Deng, Ju-long(1989)。Introduction to Grey System Theory。The Journal of Grey System,1(1),1-24。  new window
會議論文
1.Wu, F.、Chen, L.、Wu, B.、Wu, Y.(2004)。Effects of heating factors on the geometry size of unrestricted lead-free joints。2004 International IEEE Conference on Asian Green Electronics,81-85。  new window
研究報告
1.Itoh, M.(2010)。General information on solder paste。Tokyo。  new window
圖書
1.Ross, P. J.(1996)。Taguchi Techniques for Quality Engineering: Loss Function, Orthogonal Experiments, Parameter and Tolerance Design。New York:McGraw-Hill。  new window
圖書論文
1.Prasad, R. P.(2002)。One solder profile for all board?。Surface Mount Technology。Portland, ME:PennWell。  new window
 
 
 
 
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