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題名:灰關聯田口法於鋁合金熱處理製程參數最佳化之探討
書刊名:品質學報
作者:李義剛余豐榮何孟澤
作者(外文):Lee, I-konYu, Fong-jungHe, Meng-tse
出版日期:2014
卷期:21:5
頁次:頁349-364
主題關鍵詞:田口方法灰關聯分析變異數分析Taguchi methodGrey relational analysisANOVAA6066T6
原始連結:連回原系統網址new window
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  • 被引用次數被引用次數:期刊(0) 博士論文(0) 專書(0) 專書論文(0)
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  • 共同引用共同引用:2
  • 點閱點閱:15
鋁合金材料具有高強度、質量輕及成形性佳等優良性質,已被廣泛應用於諸多產品。鋁合金材料之硬度、強度及伸長率等機械性質為輕量化的結構件採用時必須考量之要素。然而,機械性質會受到熱處理的多種可控因子影響,導致品質不穩。本研究以熱處理之固溶溫度、淬火溫度、人工時效溫度及人工時效時間做為A6066鋁合金進行時效硬化─T6之可控因子,採田口方法設計實驗,再結合灰關聯分析來探討多重品質特性問題,以求得整體最佳製程參數水準組合。同時,配合實際試驗對於期望提升鋁合金機械性質的結果加以驗證。研究結果顯示:最佳製程參數組合為固溶溫度「530°C」、淬火「室溫」、人工時效溫度「190°C」及人工時效時間「四小時」。經變異數分析得知,人工時效溫度為影響多重品質特性最重要之因子。最後,將驗證實驗結果與灰關聯度最高之實驗組數據比較,顯示硬度提升11.14%、垂直(T)方向的抗拉強度提升8.55%、平行(L)方向的抗拉強度提升9.45%。
Aluminum alloy is widely used in many products because of its high strength, lightweight, good formability, and other excellent properties. When using aluminum alloy in lightweight structures, mechanical properties such as hardness, strength, and elongation are considered. However, mechanical properties are subject to the impact of a variety of controllable factors including heat treatment, which leads to quality instability. This study applied A6066 aluminum alloy for age hardening with solution temperature, quenching temperature, artificial aging temperature, and artificial aging time using the T6 heat treatment for controlling these factors. This study adopted the Taguchi Method to design the experiments, and integrated with Grey Relational Analysis to discuss problems associated with multiple quality characteristics, in order to determine the overall optimal combination of manufacturing process parameters. This study was validated by actual experiments, and the expected results improved the mechanical properties of aluminum alloy. Research findings suggested that the optimal combination of manufacturing process parameters issolution temperature at 530 °C, quenching at room temperature, artificial aging temperature at 190 °C, and artificial aging time at 4 hours. The ANOVA (analysis of variance) indicated that the artificial aging temperature was the most important factor affecting the multiple quality characteristics. Finally, the comparison of the experimental results with the data of the experimental group of highest Grey Relational Grade indicated that the alloy hardness improved by 3.38%, the tensile strength in the vertical direction (T) improved by 8.79%, and the tensile strength in the parallel direction (L) improved by 10.73%.
期刊論文
1.呂淮熏(20100600)。高速銑削SKD61模具鋼用端銑刀製程參數最佳化設計。技術學刊,25(2),99-106。  延伸查詢new window
2.李九龍、葛明德、王多美、詹仕源、李仁智(20040300)。電鑄條件對鎳鎢合金性質的影響。材料科學與工程,36(1),48-52。  延伸查詢new window
3.黃乾怡、應國卿、蔡欣倫(20060900)。無鉛環保銲料鋼板印刷製程參數優化。技術學刊,21(3),227-235。  延伸查詢new window
4.曹中丞(20080700)。灰關聯田口法運用於階梯鑽鑽削碳纖維複合材料之最佳化研究。先進工程學刊,3(3),199-203。  延伸查詢new window
5.張福平、江可達(20060900)。使用灰關聯分析線切割加工多項功能之最佳化分析。修平學報,13,181-197。  延伸查詢new window
6.蕭惟隆、林忠民(20091200)。以田口方法探討放電加工鍍層於表面改質之研究。高雄師大學報. 自然科學與科技類,27,17-34。  延伸查詢new window
7.Kopac, J.、Krajnik, P.(2007)。Robust design of flank milling parameters based on Grey -- Taguchi method。Journal of Materials Processing Technology,191(1),400-403。  new window
8.王則眾、林大維(20051200)。整合田口式實驗計畫法與灰關聯分析於快速原型製程最優化研究。科技管理學刊,10(4),111-138。new window  延伸查詢new window
9.戴國政、李明賢、林暉斌、莊其峰(20051200)。利用田口方法提高SUS 304不銹鋼線材之產量。技術學刊,20(4),333-338。  延伸查詢new window
10.蘇琨祥、李立翔、郭見隆(20091200)。海流發電系統之輸入功率田口方法分析及儲能轉換器設計。工程科技與教育學刊,6(4),431-446。  延伸查詢new window
11.Cheng, C.-C.、Young, M.-S.、Chuang, C.-L.、Chang, C.-C.(2003)。Fabrication optimization of carbon fiber electrode with Taguchi method。Biosensors and Bioelectronics,18(7),847-855。  new window
12.Davidson, M. J.、Balasubramanian, K.、Tagore, G. R. N.(2008)。Experimental investigation on flow-forming of AA6061 alloy--a Taguchi approach。Journal of Materials Processing Technology,200(1-3),283-287。  new window
13.Lee, S. H.(2003)。Optimization of cutting parameters for burr minimization in face-milling operations。International Journal of Production Research,41(3),497-511。  new window
14.Cheng, N. P.、Zeng, S. M.、Liu, Z. Y.(2008)。Preparation, microstructures and deformation behavior of SiCP/6066Al composites produced by PM route。Journal of Materials Processing Technology,202(1-3),27-40。  new window
15.Mathew, M.、Rajendrakumar, P. K.(2011)。Optimization of process parameters of boro-carburized low carbon steel for tensile strength by Taquchi method with Grey relational analysis。Materials and Design,32(6),3637-3644。  new window
16.Pan, L. K.、Wang, C. C.、Wei, S. L.、Sher, H. F.(2007)。Optimizing multiple quality characteristics via Taguchi method-based grey analysis。Journal of Materials Processing Technology,182(1-3),107-116。  new window
17.Deng, Ju-long(1989)。Introduction to Grey System Theory。The Journal of Grey System,1(1),1-24。  new window
學位論文
1.楊茲順(2005)。ECAE改變初晶相之形貌對Al-7Si-0.35Mg合金微結構及機械性質之影響(碩士論文)。國立中央大學。  延伸查詢new window
圖書
1.李金山、李養光、林本源、吳炳南、陳石法、張添財(2005)。機械材料。臺北:高立。  延伸查詢new window
2.金重勳(1999)。熱處理。臺北:復文。  延伸查詢new window
3.黃振賢(2000)。金屬熱處理。臺北:新文京。  延伸查詢new window
4.啟學(1981)。鋁合金資料集。臺北:啟學。  延伸查詢new window
5.ASTM E8M(2004)。Test Methods for Tension Testing of Met Allic。West Conshohocken, PA:Materials, ASTM International。  new window
6.Chandler, H.(1996)。Heat Treater’s Guide: Practices and Procedures for Nonferrous Alloys。Materials Park, OH:ASM International。  new window
7.溫坤禮、黃宜豊、張偉哲、張廷政、游美利、賴家瑞(2003)。灰關聯模型方法與應用。臺北:高立圖書。  延伸查詢new window
8.蘇朝墩(2002)。品質工程。臺北:中華民國品質管制學會。  延伸查詢new window
9.鄧聚龍(2003)。灰色系統:理論與應用。高立圖書有限公司。  延伸查詢new window
 
 
 
 
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